In cooperation with our customers we deliver cost-effective, fully integrated and highly customized process automation solutions bringing their existing fleet of blenders and extrusion lines to the efficiency level of an optimized state-of-the-art enterprise.
Our products and systems range from a single stand-alone blender controller to vertically integrated plant solutions including coordinated control of loaders, pumps, blenders etc.
A small group of seasoned professionals in process control and industrial automation with extensive experience in material handling and film extrusion applications.
The latest control technology in combination with older but still functional capital equipment makes a critical difference and significantly improves your production process.
INTELECS™ control solutions work with any type of gravimetric/volumetric batch/continuous blenders
INTELECS™ extrusion line control systems scale from monolayer to multilayer co-extrusion configurations.
INTELECS™ vacuum loading controllers hanlde multiple loaders and pumps reliably and efficiently
INTELECS™ collects real-time data for quality control and overall equipment efficiency (OEE) metrics
WXLB is a very flexible and cost-effective control solution that can be applied to virtually any gravimetric blender. The system can be tuned to work with any type of dosing actuators - pinch valves, slide gates, vibrating feeders and others. Features include local recipe storage, batch result data logging, support for various component types (Virgin, Regrind, Additive) and dosing modes (Standard, High Accuracy, High Yield).
A single powerful controller that runs multiple gravimetric batch blenders. Features include a built-in data collection agent, FTP connection to a central data server, local recipe storage, connection to a central recipe database, built-in VNC server for wireless access, vacuum loading system control module. A second controller providing a complete functional redundancy is optional.
INTELECS™ ONE is an inexpensive solution adding the precision of gravimetric control to the less sophisticated mono-layer extrusion lines. The INTELECS™ ONE system controls a single layer film production maintaining a desired film thickness as well as controlling batch blending process for up to 8 components or continuous blending process for up to 4 components.
This control system is designed to fulfill all the requirements of the most sophisticated co-extrusion blown film production. The system offers a lot of advanced features such as recipe handling, gauge profile monitoring, pre-defined schedule with temperature profiles for the gradual heating of extruders and die, production reports and statistical process control functions.
VLC is a cost-effective yet powerful system for handling many vacuum loaders and pumps in a variety of piping configurations. Features include separate loader FIFO (First In First Out) queue for each pump, “learning mode” to automatically discover loading time for each loader, blocked and broken line diagnostics.
The INTELECS™ HISTORIAN system is designed to deliver a low-cost professional data management solution to the clients in the material handling and plastic processing industries. Consistent regular data collection creates a material foundation for Product Quality Management, OEE metrics, production process optimization and Predictive Maintenance practices.
WXLB is a very flexible and cost-effective control solution that can be applied to virtually any gravimetric blender. The system can be tuned to work with any type of dosing actuators - pinch valves, slide gates, vibrating feeders and others. Features include local recipe storage, batch result data logging, support for various component types (Virgin, Regrind, Additive) and dosing modes (Standard, High Accuracy, High Yield).
A single powerful controller that runs multiple gravimetric batch blenders. Features include a built-in data collection agent, FTP connection to a central data server, local recipe storage, connection to a central recipe database, built-in VNC server for wireless access, vacuum loading system control module. A second controller providing a complete functional redundancy is optional.
INTELECS™ ONE is an inexpensive solution adding the precision of gravimetric control to the less sophisticated mono-layer extrusion lines. The INTELECS™ ONE system controls a single layer film production maintaining a desired film thickness as well as controlling batch blending process for up to 8 components or continuous blending process for up to 4 components.
This control system is designed to fulfill all the requirements of the most sophisticated co-extrusion blown film production. The system offers a lot of advanced features such as recipe handling, gauge profile monitoring, pre-defined schedule with temperature profiles for the gradual heating of extruders and die, production reports and statistical process control functions.
VLC is a cost-effective yet powerful system for handling many vacuum loaders and pumps in a variety of piping configurations. Features include separate loader FIFO (First In First Out) queue for each pump, “learning mode” to automatically discover loading time for each loader, blocked and broken line diagnostics.
The INTELECS™ HISTORIAN system is designed to deliver a low-cost professional data management solution to the clients in the material handling and plastic processing industries. Consistent regular data collection creates a material foundation for Product Quality Management, OEE metrics, production process optimization and Predictive Maintenance practices.